How to Adapt Distillation Methods For Unique Spirits

Cognac has long been considered an example of excellence when it comes to producing grape-based brandy. Its meticulous methods and subtle artistry are revered by distillers worldwide and serve as an exemplar for what should be achieved through distilling.

At the core of spirits production lies preparation of base material – such as grains, agave, fruit and root vegetables or any combination thereof – which contains sugars for yeast to ferment into alcohol. Once this stage has taken place, distillation aims to select and concentrate desired flavour compounds from fermented mash using heat as a means to break apart different elements and focus on desirable components before isolating alcohol from non-alcoholic volatile fractions through distillation.

Distillation is not simply about alcohol concentration; rather, its true art lies in carefully selecting and concentrating other flavour components, including aromas, phenols, and heterocyclic compounds that form during fermentation and distillation processes – these add complexity to spirits’ character and flavour profiles.

Most Cognac producers implement heads and tails recycling as the way to achieve this. By re-distilling the first fractions of distillate (known as heads and tails) through heads and tails recycling, distillers can improve the quality of distillate that goes into barrel for maturation. Doing this requires considerable skill and experience that can be gained through sensory training sessions and tasting sessions.

The Future of Automation in Alcohol Distillation

At an industry where craftsmanship is highly prized, balancing automation with artisanship can be challenging. Yet automation in alcohol distillation can boost efficiency, consistency and production outcomes while cutting costs. From bottling to brewing or bottling operations, artificial intelligence (AI) consulting and automation systems have proven invaluable support services for distillery operators looking for optimal ingredient mixes, fermentation conditions or aging processes – leading to superior results overall. As a result, more distillery operators are turning towards AI consulting or automation systems as part of their business operations support systems to help support business operations.

Next Century Spirits specializes in crafting small batch spirits tailored specifically to consumer palates, and automation helps maintain product consistency. Automation provides precision temperature control in the stills during distillation, which plays an integral part in yield and purity of ethanol production. Manual temperature variations can be difficult to manage; with automated systems providing accurate (+/-1F) temperature management for consistent vapor flow and reduced waste.

Automated systems also enable operators to focus on higher-level tasks that require their expertise and experience, with technology taking care of minute details like adjustments. By freeing themselves up for higher-level activities such as running tests and monitoring trends, automated systems give businesses greater flexibility over time without compromising product quality.